Roughness measurement on coatings

  • Quantification of roughness and waviness
  • Production process monitoring
  • Evaluation of optical impressions of surfaces
  • Developed for coatings and paints

Contact person: Michael Zerbin

The company's brand new SurfSpec 4D Technology is an interferometer developed for the automotive and coatings market to measure roughness and waviness on sheet metal, coatings and many other materials. It can be guided by hand and used in demanding everyday production without any problems.

In less than 30 seconds, a meaningful measurement can be carried out with the largest currently available "Field of View" of 16 x16 mm with nanometer accuracy. Coupled to an object, the system is insensitive to vibration. This measuring device also offers the possibility of generating precise measurements directly in production and is therefore independent of the measuring room.

With this system, the control and evaluation of the data is carried out using the 4Sight software for roughness and the extensive Bandify 3D software package, which allows an optical appearance to be evaluated for the first time.

Applications

  • Measurement of roughness on sheets with and without coating
  • Evaluation of surface impressions for the user
  • Measurability of almost all substrates

examples

  • Roughness measurement directly on the shop floor on the sheet metal or vehicle
  • Evaluation of the production steps in the coating process -> avoidance of rejects

Specifications

Vertical resolution: 15nm

Lateral resolution: 15µm

Data points: 1.4 million

Measurement field size: 16mm x 16mm

Dimensions: 153mm x 165mm x 201mm

Sensor: 1200 pixels x 1200 pixels; 12-bit

Weight: 3 kg

Robot Suitability: No

Mobile version: YES

Requirements

Roughness: 15nm – 2µmk

Minimum roughness: 15nm

Measuring time: <30sec.

Surfaces: almost all substrates

Options

  • mobile kit (laptop, battery, stand)
  • Calibration standards according to all international standards
  • mobile power supply
  • Bandify software
  • 4Sight Focus Remote Access
  • vacuum module
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